You may already know the benefits of industrial air filtration in your manufacturing operations. It can impact your workplace by removing industrial air pollutants and fine dust. Here are some reasons industrial air filters are essential in your manufacturing operations.
Water treatment
Industrial filtration is essential for a variety of reasons. First, it protects expensive machinery from harmful contaminants. If not filtered, they can damage equipment or cause system failures. If you don’t filter your water properly, particles can erode metal, causing costly system repairs. The industrial process filters Virginia help keep water, chemicals, and pharmaceuticals pure. It’s critical in various applications, including food, drugs, etc.
Various types of filtration are needed in manufacturing. Contaminated air inside buildings is often two to five times more polluted than outside air. Chemical processing plants, for example, have higher levels of pollution than the air outside. In addition to contaminating air, dust, oil droplet particles, and concentrated gases can accumulate inside machinery. This can cause problems for quality management, equipment maintenance, and worker safety.
Pneumatic conveying
In addition to its many benefits, pneumatic conveying saves space. These systems use small amounts of air to move bulk solids, which makes them a good choice for small filtration needs. These systems are cost-effective and can be used to move nearly any powder. Pneumatic conveying is also used in the food and beverage industries.
There are several important factors to consider when choosing the best pneumatic conveying equipment for a manufacturing process. First, the material’s saltation velocity needs to be calculated. This is important because using the wrong equipment will not only damage the product but can also prevent it from being conveyed. This means the minimum air conveying velocity must be greater than the saltation velocity. In addition, the system must have minimal bends to prevent the flow of solids.
Additive manufacturing
Today, the importance of industrial filtering for additive manufacturing processes is increasing, especially in producing metallic materials. While recent improvements in AM plant systems have primarily focused on optimizing the core processes, materials, and functionality, a new focus has emerged on safety and operational consistency. This is where pure surface filtration, including Herding(r) Sinter-Plate Filter, comes into play. It provides safe and consistent passivation and can be seamlessly integrated into an inert gas circuit.
The additive manufacturing process allows for the design of novel filters with defined apertures and strand diameters. Filter designs maximizing open areas can be optimized for high filtration efficiency. Another benefit of AM is that it can reduce the amount of pumping energy needed to achieve the same result as traditional metal filters. The filter support, in particular, can be optimized for energy efficiency. As a result, AM-based filtering solutions may reduce energy costs and the finished product’s carbon footprint.
Landfill gas collection
If you’re involved in a solid waste project, you may wonder about industrial filtration’s benefits for landfill gas collection. Essentially, landfill gas is a form of wastewater cleaned using aerobic processes. Under aerobic conditions, bacteria decompose the landfill gas to produce water and carbon dioxide. Additionally, odor controls can reduce landfill gas’ odor. Addressing landfill gas migration will help protect public health and the environment.
The primary means of landfill gas collection are processes that capture the gas from the waste and use it for the community’s benefit. These processes may be necessary for several reasons, including safety and odor concerns. While environmental health professionals aren’t expected to design landfill gas control plans, they should know the options and how they work. In addition, industrial filtration for landfill gas collection is one of the most cost-effective methods for managing these gases.
Air filtration
Manufacturing plants are vital to ensuring the highest levels of quality, and air filtration is a critical part of that process. However, even the smallest particles can harm complex parts, including screws, rivets, and bolts. The most common method of air filtration for manufacturing is by using activated carbon/charcoal filters. These filters utilize a highly absorbent form of granular carbon. They help filter tiny particles and odors and are usually used with fans. Electrostatic filters use a system of electrostatic media fibers that stick to a surface and attract particles. These filters are non-toxic and often used in fan-style air-filter systems.
An excellent way to test air filters is to measure how much ozone they produce. Some units emit high ozone levels, and manufacturers will likely have test data for their systems. To better understand ozone emissions, see the ASHRAE ETF position document and the CDC response document. Air filtration is an integral part of manufacturing processes, and a well-maintained system is essential to maintaining productivity.